Main Article Content

Abstract

Springback is a phenomenon that frequently occurs in bending processes and is detrimental to the manufacturing industry. Typical disadvantages include the incompatibility of the product's final dimensions and the need for additional processing. Indeed, these must also incur additional expenses and result in the inefficient production process flow. Consequently, the analysis of springback is attracted to studies to obtain a bending product that meets expectations. This study examined the springback phenomena on 60 mm x 19 mm x 2 mm aluminium alloy 6063-T5 materials using V-bending processes and approximately 40°, 50°, and 60° punch angles. This study also utilized the die opening and bending force variables, 35 mm and 2500 N, respectively. It was anticipated that these procedures would produce a 6063-T5 aluminium alloy with a bending angle of approximately 90 degrees. The results indicate that the bending angles produced by these processes with the various punch angles are 91.50°, 91.42°, and 91.67°, respectively. It indicates that the excess bending angle was referred to as springback. Consequently, a bending angle of approximately 90° can be obtained on aluminium alloy 6063-T5 using V-bending processes with the set parameters of die opening in 35 mm and bending force in 2500 N, in addition to the punch angle that was reduced based on the known springback value. In addition, it is anticipated that this result will contribute to the development of the manufacturing industry, particularly the aluminium alloy 6063-T5 materials industry, or serve as a reference for other relevant studies

Keywords

Aluminium Alloy 6063-T5 Springback material V-Bending

Article Details

Author Biography

Revi Kusnadi, Sekolah Tinggi Teknologi Wastukancana

Mechanical Engineering

How to Cite
Abdulah, A., Kusnadi, R., Rizkiyanto, M., Sukarman, Amir, A., & Setiawan, D. (2022). An Analysis of the Springback Phenomenon of the Material Aluminum Alloy 6063-T5 With Punch Angle Variation. Jurnal Teknik Mesin Mechanical Xplore, 3(1), 34-39. https://doi.org/10.36805/jtmmx.v3i1.2768

References

  1. [1] R. B. S. Majanasastra, “Analisis sifat mekanik dan struktur mikro hasil proses hydroforming pada material tembaga (Cu) C84800 dan aluminium Al6063” Jurnal Ilmiah Teknik Mesin, vol. 4, pp. 15 – 30, Agustus 2016.
  2. [2] S. K. Dewi, “Analisis waste pada proses produksi dengan lean production” Seminar Nasional Teknologi dan Rekayasa (SENTRA), No. 4, pp. 100 – 105, 2018.
  3. [3] S. Nurdin, R. N. I. Dinnullah, dan L. A. Firmansyah, “Perancangan dan uji konstruksi mesin pembengkok rol (roll bending machine) untuk pipa galvanis” RAINSTEK (Jurnal Terapan Sains & Teknologi), vol. 3, pp. 265 – 271, Desember 2021.
  4. [4] A. Badrish, A. Morchhale, N. Kotkunde, dan S. K. Singh, “Parameter optimization in the thermo-mechanical V-bending process to minimize springback of inconel 625-alloy” Arabian Journal for Science and Engineering, vol. 45, pp. 5295 – 5309, Februari 2020.
  5. [5] Y. Zhao, L. Peng, dan X. Lai, “Influence of the electric pulse on springback during strectch U-bending of Ti6Al4V titanium alloy sheets” Journal of Materials Processing Technology, vol. 261, pp. 12 – 23, November 2018.
  6. [6] M. J. Cho, S. J. Kim, dan M. S. Joun, “Finite element analysis and its verification of dpringback in L-bending to evaluate the effect of process design parameters” Transactions of Materials Processing, vol. 30, pp. 275 – 283, Desember 2021.
  7. [7] S. Thipprakmas dan A. Sontamino, “Wiping Z-bending die design for precise part fabrication” Journal of Advanced Mechanical Design, Systems, and Manufacturing, vol. 15, pp. 1 – 12, Maret 2021.
  8. [8] Z. Cinar, M. Asmael, Q. Zeeshan, dan B. Safai, “Effect of springback on A6061 sheet metal bending: A review” Jurnal Kejuruteraan, vol. 33, pp. 13 – 26, Februari 2021.
  9. [9] B. Mulyanto dan D. S. Khaerudini, “Investigasi simulasi numeris dan eksperimen proses springback berbentuk cup silinder pada lembaran baja karbon SPCC” Dinamika Teknik Mesin: Jurnal Keilmuan dan Terapan Teknik Mesin, vol. 10, pp. 60 – 68, April 2020.
  10. [10] Sukarman, C. Anwar, N. Rahdiana, Khoirudin, dan A. I. Ramadhan, “Analisis pengaruh radius dies terhadap springback logam lembaran stainless-steel pada proses bending hidrolik v-die” Jurnal Teknologi, vol. 12, pp. 123 – 132, Juli 2020.
  11. [11] T. W. B. Riyadi, A. Safaat, dan B. W. Febriantoko, “Prediksi springback pada proses deep drawing dengan pelat jenis tailored blank menggunakan perangkat 52 lunak berbasis metode elemen hingga” Media Mesin: Jurnal Ilmiah Teknik Mesin, vol. 17, pp. 44 – 54, Januari 2016.
  12. [12] B. T. Prayoga, “Springback pada pembentukan plat baja dengan air vee bending” Prosiding Seminar Nasional Perkembangan Riset dan Teknologi di Bidang Industri ke 19, BAHAN TEKNIK – MEKANIKA BAHAN, pp. 24 – 29. 2015
  13. [13] A. S. Manihuruk, “Analisa springback material aluminium dengan variasi ketebalan dan sudut tekuk pada proses pengujian bending” Tugas Akhir Jurusan Teknik Mesin – Fakultas Teknik Universitas Diponegoro, Juli 2011.
  14. [14] W. Xu, J. Li, B. Zhang, dan L. Yang, “A new approach to reduce springback in sheet metal bending using digital image correlation” International Journal of Materials Research, vol. 110, pp. 726 – 733, Agustus 2019.
  15. [15] K. Khoirudin, S. Sukarman, N. Rahdiana, dan A. Fauzi, “Analisis fenomena spring-back/spring-go factor pada lembaran baja karbon rendah menggunakan pendekatan eksperimental” Jurnal Teknologi, vol. 14, pp. 27 – 28, Januari 2022.